Modelling, planning and control of distributed, modular production structures  Page description

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Details of project

  
Identifier
49481
Type K
Principal investigator Monostori, László
Title in Hungarian Elosztott, moduláris termelési struktúrák modellezése, tervezése és irányítása
Title in English Modelling, planning and control of distributed, modular production structures
Panel Engineering, Metallurgy, Architecture and Transport Sciences
Department or equivalent HUN-REN Institute for Computer Science and Control
Participants Aradi, Petra
Csáji, Balázs Csanád
Erdős, Ferenc Gábor
Ilie Zudor, Angyalka
Kádár, Botond
Kemény, Zsolt
Lipovszki, György
Pfeiffer, András
Viharos, Zsolt János
Starting date 2005-02-01
Closing date 2007-12-31
Funding (in million HUF) 12.090
FTE (full time equivalent) 3.51
state closed project





 

Final report

  
Results in Hungarian
Az Elosztott, moduláris termelési struktúrák modellezése, tervezése és irányítása című OTKA-projekt résztvevői új eredményeket értek el az ágens-alapú gyártás, a valósidejű kooperatív vállalatok, a termelésütemezés és újraütemezés, a sztochasztikus, dinamikus termelésirányítás, a gyártás-szimuláció és termékkövetés terén. Az eredményeket 45 publikációban ismertették, melyek összesített impakt faktora 9.429. A publikációkon kívül három PhD értekezés született, melyek közül kettő még elbírálás alatt áll. A kutatást az MTA elnöke 2006-ban külön keretből is támogatta, és tágabb témakörében a résztvevők több EU-projektet is elnyertek. Az alapkutatási eredmények felhasználása elsősorban a kapcsolódó Valósidejű, kooperatív vállalatok (VITAL) NKFP-projektben történt. A projekt során a GE Nagykanizsai fényforrásgyárában ipari bevezetésre került a több mint 100 gyártósor ütemezését végző rendszer; az ún. MES/Cockpit rendszer, mely a gyártási folyamatból valósidőben érkező adatok alapján támogatja a döntéshozót a zavarok azonosításában és elhárításában; valamint az ún. Logisztikai Platform (LP), mely - a felek autonómiáját megtartva - a beszállítói hálózatok működését segíti.
Results in English
The participants of the Modelling, planning and control of distributed, modular production structures OTKA-project achieved new results in the fields of agent-based manufacturing; real-time cooperative enterprises; production scheduling and rescheduling; stochastic, dynamic production control; production simulation and product tracking and tracing. The results have been published in 45 publications with a cumulative impact factor of 9.429. Beyond the publications, the participants wrote 3 PhD dissertations, two of them are under review now. The research was supported also by the dedicated budget of the President of the Hungarian Academy of Sciences in 2007, and the participants won several EU research projects in the broader field of the subject. The results of the basic research activities were primarily applied in the Real-time, cooperative enterprises (VITAL) project of the National Research and Development Programme (NKFP). In the Lighting factory Nagykanizsa of GE, the following main systems have been introduced: the daily scheduling system for more than 100 production lines; the MES/Cockpit system, on the base of real-time production data, supports the decision makers in analysing the deviations and bringing appropriate measures; the Logistic Platform (LP) which – while keeping the autonomy of the participant enterprises – supports the supply chain management.
Full text http://real.mtak.hu/1982/
Decision
Yes





 

List of publications

  
Monostori, L.; Váncza, J.; Márkus, A.; Kis, T.; Kovács, A.; Erdős, G.; Kádár, B.; Viharos, Zs.J.: Real-time, cooperative enterprises: management of changes and disturbances in different levels of production, 38th CIRP International Seminar on Manufacturing Systems, May 16-18, 2005, Florianopolis, Brazil, (CD version is available), 2005
Csáji, B.Cs.; Monostori, L.: Stochastic approximate scheduling by neurodynamic learning, 16th IFAC World Congress, July 3-8, 2005, Prague, Czech Republic (CD version is available), 2005
Monostori, L.: Technical monitoring and diagnostics: prerequisite of intelligent, adaptive manufacturing systems, Proceedings of the 10th IMEKO TC-10 International Conference on Technical Diagnostics, June 9-10, 2005, Budapest, Hungary, pp. 39-44., 2005
Kádár, B; Pfeiffer, A.; Monostori, L.: Building agent-based systems in a discrete-event simulation environment, Lecture Notes in Computer Science; 3690: Lecture Notes in Artificial Intelligence, Multi-Agent Systems and Applications IV, Springer, 2005, pp. 595-599., 2005
Csáji, B.Cs.; Monostori, L.: Stochastic reactive production scheduling by multi-agent based asynchronous approximate dynamic programming, Lecture Notes in Computer Science; 3690: Lecture Notes in Artificial Intelligence, Multi-Agent Systems and Applications IV, Springer, 2005, pp. 388-397., 2005
Viharos, Zs.J.; Monostori, L.; Kemény, Zs.: Automatic partitioning of problems through submodel decomposition – A promising technique of digital enterprise technology, Proceedings of the 3rd International CIRP Seminar on Digital Enterprise Technology, September 18-20, 2006, Setubal, Portugal, (CD version is available), 2006
Csáji, B.Cs.; Monostori, L.; Kádár, B.: Reinforcement learning in a distributed market-based production control system, Advanced Engineering Informatics, Elsevier, Vol. 20, No. 3, July 2006, pp. 279-288., 2006
Nof, S.Y.; Morel, G.; Monostori, L.; Molina, A.; Filip, F.: From plant and logistics control to multi-enterprise collaboration, Milestone report of the Manufacturing & Logistics Systems Coordinating Committee, Annual Reviews in Control, Pergamon Press, Elsevier Science, Vol. 55, No. 8, 2006. pp. 55-68., 2006
Ilie-Zudor, A.E.: Agent-based modeling and control of manufacturing systems and production networks, Budapesti Műszaki és Gazdaságtudományi Egyetem, Gépészmérnöki Kar, 2006, p. 137., 2006
Monostori, L.; Fornasiero, R.; Váncza, J.: Organizing and running real-time, cooperative enterprises, in: Advanced Manufacturing: An ICT and Systems Perspective (eds. Taisch, M., Thoben, K-D.), IMS, 2005, pp. 144-157., 2005
Monostori, L.; Váncza, J.; Kis, T.; Kádár, B.; Viharos, Zs.J.: Real-time, cooperative enterprises: requirements and solution approaches, Preprints of the 12th IFAC Symposium on Information Control Problems in Manufacturing, INCOM-2006, May 17-19, 2006, Saint Etienne, France, Vol. I, pp. 591-596., 2006
Pfeiffer, A.; Kádár, B; Monostori, L.: Stability-oriented evaluation of hybrid rescheduling methods in a job-shop with machine breakdowns, 3Proc of the 39th CIRP International Seminar on Manufacturing Systems, June 7-9, 2006, Ljubljana, Slovenia, pp. 173-178., 2006
Ilie-Zudor, Monostori, L.: Agent-based approach for building-up efficient value chain networks, Proc. of the 39th CIRP International Seminar on Manufacturing Systems, June 7-9, 2006, Ljubljana, Slovenia, pp. 45-54. (plenary paper), 2006
Csáji, B.Cs.; Monostori, L.: Adaptive algorithms in distributed resource allocation, Proceedings of the 6th International Workshop on Emergent Synthesis, IWES’06, Kashiwa, Japan, August 18-19, 2006. pp. 69-75., 2006
Monostori, L.; Viharos, Zs.J.: Technical monitoring and diagnostics: Indispensable element of intelligent manufacturing systems, Proceedings of the XVIII IMEKO World Congress, Metrology for a Sustainable Development, September 17-22, 2006, Rio de Janeiro, Brazil, (CD version is available), 2006
Viharos, Zs.J.; Kádár, B.; Monostori, L.; Kemény, Zs.; Csáji, B.Cs.; Pfeiffer, A.; Karnok, D.: Integration of production-, quality- and process monitoring for agile manufacturing, Proceedings of the XVIII IMEKO World Congress, Metrology for a Sustainable Development, September 17-22, 2006, Rio de Janeiro, Brazil, (CD version is available), 2006
Csáji, B.Cs.; Monostori, L.: Adaptive sampling based large-scale stochastic resource control, Proceedings of The Twenty-First National Conference on Artificial Intelligence (AAAI-06), July 16-20, 2006, Boston, Massachusetts, pp. 815-820., 2006
Monostori, L.; Ilie-Zudor, E.: Proc of the 8th Int. Conf. on The Modern Information Technology in the Innovation Processes of the Industrial Enterprises, Sept 11-12, 2006., Budapest, Hungary, p. 593., &&, 2006
Monostori, L.; Váncza, J.; Kis, T.; Kádár, B., Viharos, Zs.J.: Real-time, cooperative enterprises, Proc of the 8th Int. Conf. on The Modern Information Technology in the Innovation Processes of the Industrial Enterprises, Sept. 11-12, 2006., Budapest, Hungary, pp. 1-8, 2006
Ilie-Zudor, E.; Främling, K.; Holstrom, J.; Monostori, L.: Identity-based tracking of products and product data in changing networks, Proc of the 8th Int. Conf. on The Modern Information Technology in the Innovation Processes of the Industrial Enterprises, Sept. 11-12, 2006., Budapest, Hung, pp. 15-22., 2006
Ilie-Zudor, E.; Kemény, Zs.; Egri, P.; Monostori, L.: The RFID technology and its current applications, Proc of the 8th Int. Conf. on The Modern Information Technology in the Innovation Processes of the Industrial Enterprises, Sept. 11-12, 2006., Budapest, Hung, pp. 29-36., 2006
Pfeiffer, A.; Kádár, B; Monostori, L.: Simulation as one of the core technologies for digital enterprises: Assessment of hybrid rescheduling methods, Proceedings of the 3rd International CIRP Seminar on Digital Enterprise Technology, September 18-20, 2006, Setubal, Portugal, (CD version is available), 2006
Karnok, D.; Monostori, L.; Kádár, B.: Simulating the interaction between the shop floor personnel and the manufacturing execution system, Proc of the 8th Int. Conf. on The Modern Information Technology in the Innovation Processes of the Industrial Enterprises, Sept. 11-12, 2006., Budapest, Hung, pp. 457-462, 2006
Pfeiffer, A.; Kádár, B.; Monostori, L.; Karnok, D.: Simulation-based control strategy optimization by using genetic algorithms, Proc of the 8th Int. Conf. on The Modern Information Technology in the Innovation Processes of the Industrial Enterprises, Sept. 11-12, 2006., Budapest, Hung, pp. 469-474, 2006
Monostori, L.; Ueda, K.: Design of complex adaptive systems: Introduction, Advanced Engineering Informatics, Elsevier, Vol. 20, No. 3, July 2006, pp. 223-225., 2006
Pfeiffer, A.; Kádár, B.; Monostori, L.; Karnok, D.: Simulation-based control strategy optimization by using genetic algorithms, Proceedings of the 8th International Conference on The Modern Information Technology in the Innovation Processes of the Industrial Enterprises, September 11-12, 2006., Bu, 2006
Ilie-Zudor, E.; Monostori, L.: Agent-based approach for building-up efficient value chain networks, CIRP Journal of Manufacturing Systems, Vol. 35, No. 3, 2006, pp. 243-256., 2006
Monostori, L.; Váncza, J.; Márkus, A.; Kis, T.; Kovács, A.; Erdős, G.; Kádár, B.; Viharos, Zs.J.: Real-time, cooperative enterprises: management of changes and disturbances in different levels of production, CIRP Journal of Manufacturing Systems, Vol. 35, No. 4, 2006, pp. 351-359., 2006
Pfeiffer, A.; Kádár, B; Monostori, L.: Stability-oriented evaluation of hybrid rescheduling methods in a job-shop with machine breakdowns, CIRP Journal of Manufacturing Systems, Vol. 35, No. 6, 2006, pp. 563-570., 2006
Monostori, L.; Csáji, B.Cs.: Production structures as complex adaptive systems, Proceedings of the 40th CIRP International Seminar on Manufacturing Systems, May 30 - June 1, 2007, Liverpool, United Kingdom. (CD version is available), 2007
Kemény, Zs.; Ilie-Zudor, E.; Monostori, L.; Szathmári, M.: Autoid-based track and trace applications in supply-chains: state-of-the-art and envisaged developments, Proceedings of the 40th CIRP International Seminar on Manufacturing Systems, May 30 - June 1, 2007, Liverpool, United Kingdom. (CD version is available), 2007
Karnok, D.; Kádár, B.; Monostori, L.: Simulating the manufacturing execution system: Interactions with the workers and managers, Proceedings of the 2nd International Conference on Changeable, Agile, Reconfigurable and Virtual Production (CARV 2007), July 22-24, 2007, Toronto, Canada, pp. 313-321., 2007
Monostori, L.; Kis, T.; Kádár, B.; Váncza, J.; Erdős, G.: Real-time, cooperative enterprises for mass-customised production, Proceedings of the 2nd International Conference on Changeable, Agile, Reconfigurable and Virtual Production (CARV 2007), July 22-24, 2007, Toronto, Canada, pp. 1067-1076., 2007
Viharos, Zs.J.; Monostori, L.; Kemény, Zs.: Automatic partitioning of problems through submodel decomposition – A promising technique of digital enterprise technology, Digital Enterprise Technology: Perspectives and Future Challenges, Edited by Cunha, P.F. and P.G. Maropoulos, Spinger, 2007, pp. 65-73., 2007
Pfeiffer, A.; Kádár, B; Monostori, L.: Simulation-based validation of production control decisions, subject to resource availability, Proceedings of the 19th European Modeling and Simulation Symposium, October 4-6, 2007, Bergeggi, Italy (CD version is available), 2007
Csáji, B.Cs.; Monostori, L.: Modeling networks of collaborating enterprises as complex systems, Preprints of the IFAC Workshop on Modelling, Management and Control, November 14-16, 2007, Budapest, Hungary, pp. 7-12. (ISBN 978-963-311-366-0), 2007
Monostori, L.; Salekovics, I.; Váncza, J.; Kis, T.; Kádár, B.; Farkas, Z.: Real-time, cooperative enterprises: Challenges and results of an industry-academia project, Preprints of the IFAC Workshop on Modelling, Management and Control, November 14-16, 2007, Budapest, Hungary, pp. 95-100. (ISBN 978-963-311-366-0), 2007
Kádár, B.; Pfeiffer, A.; Monostori, L.: Simulation-based monitoring and validation of production control decisions, Preprints of the IFAC Workshop on Modelling, Management and Control, November 14-16, 2007, Budapest, Hungary, pp. 107-114. (ISBN 978-963-311-366-0), 2007
Váncza, J.; Egri, P.; Monostori, L.: A coordination mechanism for rolling horizon planning in supply networks, Annals of the CIRP, Vol. 57, No. 1, 2008. (in print), 2008
Schuh, G.; Monostori, L.; Csáji, B.Cs.; Döring, S.: Complexity-based modeling of reconfigurable collaborations in production industry, Annals of the CIRP, Vol. 57, No. 1, 2008. (in print), 2008
Monostori, L.; Csáji, B.Cs.: Stochastic dynamic production control by neurodynamic programming, Annals of the CIRP, Vol. 55, No. 1, 2006. pp. 473-478., 2006
Monostori, L.; Váncza, J.; Kumara, S.R.T.: Agent-based systems for manufacturing, Annals of the CIRP, Vol. 55, No. 2, 2006, pp. 697-720. (key-note paper) (ISSN_0007-8506), 2006
Monostori, L.; Kádár, B.; Pfeiffer, A.; Karnok, D.: Solution approaches to real-time control of customized mass production, Annals of the CIRP, Vol. 56, No. 1, 2007. pp. 431-434. (http://dx.doi.org/10.1016/j.cirp.2007.05.103), 2007
Pfeiffer, A.; Kádár, B; Monostori, L.: Stability-oriented evaluation of rescheduling strategies by using simulation, Computers in Industry, Vol. 58, No. 7, September 2007, pp. 630-643. (http://dx.doi.org/10.1016/j.compind.2007.05.009), 2007
Monostori, L.; Kis, T.; Kádár, B.; Váncza, J.; Erdős, G.: Real-time, cooperative enterprises for mass-customised production, International Journal of Computer Integrated Manufacturing, Taylor & Francis, 2008 (in print), 2008
Pfeiffer, A.; Kádár, B; Monostori, L.; Karnok, D.: Simulation as one of the core technologies for digital enterprises: Assessment of hybrid rescheduling methods, International Journal of Computer Integrated Manufacturing, Taylor & Francis, Vol. 21, No. 2, March 2008, pp. 206-214., 2008



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