Consortional main: Optimization of a magnetic hysteresis measurement-based nondestructive inspection method and its application in materials science  Page description

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Details of project

 
Identifier
111662
Type K
Principal investigator Vértesy, Gábor
Title in Hungarian Konzorcium, fő p.: Mágneses hiszterézis mérésén alapuló roncsolásmentes mérési módszer optimalizálása és anyagtudományi alkalmazása
Title in English Consortional main: Optimization of a magnetic hysteresis measurement-based nondestructive inspection method and its application in materials science
Keywords in Hungarian Ferromágneses anyagok, mágneses hiszterézis, mágneses térszámítás, roncsolásmentes anyagvizsgálat
Keywords in English Ferromagnetic material, magnetic hysteresis, magnetic field calculation, nondestructive testing
Discipline
Material Science and Technology (engineering and metallurgy) (Council of Physical Sciences)100 %
Ortelius classification: Nanotechnology (Materials technology)
Panel Engineering, Metallurgy, Architecture and Transport Sciences
Department or equivalent Institute of Technical Physics and Materials Science (MTA Centre for Energy Research)
Participants Daróczi, Csaba Sándor
Gasparics, Antal
Starting date 2014-09-01
Closing date 2018-08-31
Funding (in million HUF) 13.792
FTE (full time equivalent) 6.00
state running project





 

Final report

 
Results in Hungarian
A kutatás során elért legfontosabb eredmény, hogy egy ismert, általunk korábban kidolgozott, mágneses mérésen alapuló roncsolásmentes vizsgálati eljárást fejlesztettünk tovább, és a mérés paramétereit optimalizáltuk a gyakorlati alkalmazás érdekében. Az egyik megcélzott fő, újdonság értékkel bíró és nagy gyakorlati jelentőségű alkalmazási terület az, hogy ezzel a módszerrel a ferromágneses anyagból készült csövekben, lemezekben a használat során kialakuló lokális anyagvékonyodást kimutassuk. Elektromágneses térszámítás segítségével kiszámoltuk, hogy a mágneses fluxus sűrűségének változása, amit az anyaghiba okoz, hogyan függ a mérés paramétereitől, és kísérleti úton validáltuk a szimuláció eredményét. Ezen adatok birtokában a mérési elrendezés optimalizálható egy adott feladat megoldására, ami nagy segítséget nyújthat a gyakorlati alkalmazás bevezetése során. Másik megoldandó feladat volt a projekt során, hogy az iparban széleskörűen alkalmazott öntöttvas anyagokat vizsgáltuk a módszerünkkel, és a roncsolásmentes módon mért mágneses paramétereket összevetettük a szabvány szerint elvégzendő keménység és egyéb vizsgálatok adataival. Igen jó korrelációt tapasztaltunk, ami utat nyit abba az irányba, hogy a jövőben a költséges, nehezen elvégezhető és a mintadarab feláldozásával járó méréseket korszerű, egyszerű, megbízható és hatékony roncsolásmentes módszerrel váltsuk ki. Módszerünket (ez szintén abszolut újdonság) sikeresen próbáltuk ki hegesztési varratok vizsgálatára is.
Results in English
The most important result of our work is, that a known, nondestructive testing method (previously developed by us) has been improved, and the parameters of measurement have been optimalized aiming practical applications. One of the possible and novel field of application is to detect by this method the local wall thinning in ferromagnetic plates or tubes, which are generated during operation of structural components. We have calculated by electromagnetic field simulation, how the change of magnetic flux densitiy – due to defects – depends on the measurement conditions and the result of simulation has been experimentally validated. In the knowledge of these data the experimental arrangement can be optimized for solving a given problem, which is a big support for practical applications. Another task to be solved within the project was to study cast iron material by our methodology. Cast iron is a very important and frequently used material in industry. Our goal was to compare the destructively (according to the existing standards) measured parameters, such as hardness and others, with our nondestructively determined magnetic parameters. He have got very good correlation between these parameters, which fact gives a good chance, that in future the expensive, complicated, destructive tests could be replaced by simple, reliable nondestructive test, suggested by us. A novelty of our work, too, that our method has been successfully applied for inspection of point welding.
Full text https://www.otka-palyazat.hu/download.php?type=zarobeszamolo&projektid=111662
Decision
Yes





 

List of publications

 
Z. Badics, S. Bilicz, S. Gyimóthy, J. Pávó: Finite Element-Integral Equation Full-Wave Multi-Solver for Efficient Modeling of Resonant Wireless Power Transfer, IEEE Transaction on Magnetics, vol. 52, no. 3, Paper 7207904., 2016
S. Bilicz, S. Gyimóthy, J. Pávó, L. Tóth, Z. Badics, B. Bálint: Modeling of resonant wireless power transfer with integral formulations in heterogeneous media, IEEE Transactions on Magnetics, vol. 52, no. 3, Paper 7205904, 2016
Z. Badics, S. Bilicz, S. Gyimóthy, J. Pávó: Finite Element -- Integral Equation Full-Wave Multi-Solver for Efficient Modeling of Resonant Wireless Power Transfer, IEEE Transaction on Magnetics, vol. 52, no. 3, Paper 7207904., 2016
S. Bilicz: Sparse grid surrogate models for electromagnetic problems with many parameters, IEEE Transaction on Magnetics, Vol. 52, No. 3. Paper 6200204, 4 p., 2016
T. Matsumoto, T. Uchimoto, T. Takagi, G. Vértesy: Evaluation of Chill Structure in Ductile Cast Iron by Incremental Permeability Method, International Journal of Applied Electromagnetics and Mechanics, 52 (2016) 1599–1605, DOI 10.3233/JAE-162106, 2016
D.G. Park, M.B Kishore, D.H Lee, Y.K Kim, L.J Jacobs, G. Vertesy, S. Derac: A study of microstructural analysis for nondestructive evaluation of thermal ageing using magnetic properties, NDT & E International, 89 (2017) pp. 14-18, DOI: 10.1016/j.ndteint.2017.01.012, 2017
Z. Badics, S. Bilicz, S. Gyimóthy, J. Pávó: Finite Element-Integral Equation Full-Wave Multi-Solver for Efficient Modeling of Resonant Wireless Power Transfer, IEEE Transaction on Magnetics, vol. 52, no. 3, Paper 7207904. 4 p., 2016
S. Bilicz, S. Gyimóthy, J. Pávó, L. Tóth, Z. Badics, B. Bálint: Modeling of resonant wireless power transfer with integral formulations in heterogeneous media, IEEE Transactions on Magnetics, vol. 52, no. 3, Paper 7205904. 4 p., 2016
G. Vértesy, A. Gasparics, J. Pávó, Sz. Gyimóthy: Detection of low density magnetic nanoparticles by Fluxset type magnetic probe, Journal of Applied Electromagnetics and Mechanics 52 (2016) 453–460 , DOI 10.3233/JAE-162209, 2016
S. Takahashi, S. Kobayashi, I. Tomáš, L. Dupre, G. Vértesy: Comparison of magnetic nondestructive methods applied for inspection of steel degradation, NDT & E International, 91 (2017) 54 – 60, 2017
G. Vértesy, P. Balassa, A. Gasparics, I. Tomáš, I. Mészáros: Inspection of diesel engine injectors by several electromagnetic nondestructive methods, International Journal of Applied Electromagnetics and Mechanics, 54 (2017) 449–459, DOI 10.3233/JAE-160124, 2017
G. Vértesy, T. Uchimoto, T. Takagi, I. Tomáš, H. Kage: Graphite structure and magnetic parameters of flake graphite cast iron, Journal of Magnetism and Magnetic Materials 442 (2017) pp. 397-402, DOI information: 10.1016/j.jmmm.2017.07.014, 2017
S. Bilicz, Zs. Badics, Sz. Gyimóthy, J. Pávó: Modeling of Dense Windings for Resonant Wireless Power Transfer by an Integral Equation Formulation, IEEE TRANSACTIONS ON MAGNETICS 53:(6) Paper 7205904. 4 p., 2017
S. Bilicz, J. Pávó, Sz. Gyimóthy, Zs. Badics: An integral equation formulation with global series expansion for resonant wireless power transfer, COMPEL-THE INTERNATIONAL JOURNAL FOR COMPUTATION AND MATHEMATICS IN ELECTRICAL AND ELECTRONIC ENGINEERING 36:(5), 2017
Caifang Cai, Sándor Bilicz, Thomas Rodet, Marc Lambert, Dominique Lesselier: Metamodel-based nested sampling for model selection in eddy-current testing, IEEE TRANSACTIONS ON MAGNETICS 53:(4) Paper 6200912. 12 p., 2017
G. Vértesy, B. Bálint, A. Bingler, S. Gyimóthy, S. Bilicz, J. Pávó: Simulation of magnetic flux distribution for the measurement of the local thinning of ferromagnetic plates, International Journal of Applied Electromagnetics and Mechanics, 2017
G. Vértesy, T. Uchimoto, T. Takagi, I. Tomáš, H. Kage: Graphite structure and magnetic parameters of flake graphite cast iron, Journal of Magnetism and Magnetic Materials 442 (2017) pp. 397-402, DOI information: 10.1016/j.jmmm.2017.07.014, 2017
Caifang Cai, Sándor Bilicz, Thomas Rodet, Marc Lambert, Dominique Lesselier: Metamodel-based nested sampling for model selection in eddy-current testing, IEEE TRANSACTIONS ON MAGNETICS 53:(4) Paper 6200912. 12 p., 2017
G. Vértesy, B. Bálint, A. Bingler, S. Gyimóthy, S. Bilicz, J. Pávó: Simulation of magnetic flux distribution for the measurement of the local thinning of ferromagnetic plates, International Journal of Applied Electromagnetics and Mechanics, Vol. 55, pp. 597-612, 2017
A. Stupakov, T. Matsumoto, T. Uchimoto, Tetsuya; G. Vertesy, T. Takagi: Magnetic Non-Destructive Evaluation of a Ductile Cast Iron with a Retained Proeutectoid Cementite, ELECTROMAGNETIC NONDESTRUCTIVE EVALUATION (XX) Book Series: Studies in Applied Electromagnetics and Mechanics Volume: 42 Pages: 173-181, 2017
G. Vértesy, I. Tomáš: Nondestructive magnetic inspection of spot welding, NDT&E International, Vol. 98, pp. 95-100, 2018
G. Vértesy, I. Tomáš, B. Bálint, Sz. Gyimóthy, J. Pávó, T. Uchimoto, T. Takagi: Investigation of the role of a nonmagnetic spacer in local wall thinning inspection, International Journal of Applied Electromagnetics and Mechanics, 57 (2018) 235–245, 2018
G. Vértesy: , Nondestructive investigation of wall thinning in ferromagnetic material by Magnetic adaptive testing: influence of yoke size, Badania Nieniszczące i Diagnostyka, Nondestructive Testing and Diagnostics, Vol. 2, pp. 45-49, 2018
G. Vértesy, A. Gasparics, I. Tomáš: Inspection of local wall thinning by different magnetic methods, Journal of Nondestructive Evaluation, Vol. 37, paper 65, 2018
G. Vértesy, I. Tomáš: Influence of magnetizing current’s speed in Magnetic Adaptive Testing, Journal of ELECTRICAL ENGEERING, in press, 2018
J. Pávó, Sz. Gyimóthy, B. Bálint, S. Bilicz, G. Vértesy, I. Tomáš: Magnetic flux simulation for the inspection of local thinning of ferromagnetic plates, International Journal of Applied Electromagnetics and Mechanics, 2018
G. Vértesy, I. Tomáš, B. Skrbek, T. Uchimoto, T. Takagi: Investigation of cast iron matrix constituents by Magnetic adaptive testing, IEEE Transactions on Magnetic, in press, 2018
S. Gyimóthy, S. Bilicz, B. Bálint, J. Pávó, P. Horváth: Visualization of steady-state power flow in resonant WPT systems, Proc. 17th International IGTE Symposium, 18-21 Sept, 2016, Graz, Austria, pp. 163-167, 2016
S. Bilicz, S. Gyimóthy, J. Pávó, P. Horváth, K. Marák: Uncertainty quantification of wireless power transfer systems, IEEE Wireless Power Transfer Conference (WPTC), 5-6 May 2016, Aveiro, Portugal, 3p., 2016
A. Bingler, S. Bilicz: Sensitivity analysis using a sparse grid surrogate model in electromagnetic NDE, Electromagnetic Non-Destructive Evaluation (XXI), series: Studies in Applied Electromagnetics and Mechanics, vol. 43, pp. 152-159, 2018
S. Bilicz, J. Pávó: B-spline sparse grids for eddy-current testing inverse problems, Electromagnetic Non-Destructive Evaluation (XXI), series: Studies in Applied Electromagnetics and Mechanics, vol. 43, pp. 96-103, 2018
T. Pető, K. Marák, S. Bilicz, J. Pávó: Experimental and numerical studies on scattering from multiple propellers of small UAVs, Proc. 12th European Conference on Antennas and Propagation (EUCAP), 9-13 April, 2018, 4p, 2018
Z. Badics, S. Bilicz, S. Gyimóthy, J. Pávó: Nonlocal impedance boundary conditions in modeling WPT coils for all frequencies, International Journal of Applied Electromagnetics and Mechanics, 2018
K. Marák, T. Pető, S. Bilicz, S. Gyimóthy, J. Pávó: Bistatic RCS calculation for propellers at near-resonant frequencies, International Journal of Applied Electromagnetics and Mechanics, 2018
A. Bingler, S. Bilicz, Z. Badics, S. Gyimóthy, J. Pávó: Integral equation formulations for modeling wireless power transfer systems in close proximity to foreign objects, 18th Biennial IEEE Conference on Electromagnetic Field Computation (CEFC), 28-31 Oct, 2018, Hangzhou, China, 2018
G. Vértesy, T. Uchimoto, T. Takagi, I. Tomáš, H. Kage: Nondestructive characterization of flake graphite cast iron by Magnetic adaptive testing, NDT & E INTERNATIONAL, 74 (2015) 8-14, 2015
Tomas Ivan; Kovarik, Ondrej; Kadlecova, Jana; Vertesy, Gabor: Optimization of fatigue damage indication in ferromagnetic low carbon steel, Measurement Science and Technology, 2015
Vértesy Gábor: Mi történik az acél belsejében?, Élet és Tudomány, 2015/30, 937-939, 2015
S. Bilicz: High-frequency modelling of coils by integral formulations, COMPEL, 34(5), 2015, pp. 1447-1459, 2015
S. Bilicz: Approximate and Proper Electromagnetic Modelling in Moving Conductors, Periodica Polytechnica Electrical Engineering And Computer Science, 59(2), 2015, pp. 43-47., 2015
Z. Badics, S. Bilicz, S. Gyimóthy, J. Pávó: Finite Element -- Integral Equation Full-Wave Multi-Solver for Efficient Modeling of Resonant Wireless Power Transfer, IEEE Transaction on Magnetics, 2016
S. Bilicz: Sparse grid surrogate models for electromagnetic problems with many parameters, IEEE Transaction on Magnetics, 2016
Tamás Gombor and József Pávó: Numerically Efficient Modeling of Frequency Selective Surfaces in Broad Frequency Range, IEEE Transactions on Magnetics, VOL. 51, NO. 3, MARCH 2015, 7206404, 2015
Zsolt Badics and József Pávó: Full Wave Potential Formulation With Low-Frequency Stability Including Ohmic Losses, IEEE Transactions on Magnetics, VOL. 51, NO. 3, MARCH 2015, 7402204, 2015
G. Vértesy, T. Uchimoto, T. Takagi, I. Tomáš, H. Kage: Nondestructive characterization of flake graphite cast iron by Magnetic adaptive testing, NDT & E INTERNATIONAL, Vol. 74 pp. 8-14, 2015
Tomas Ivan; Kovarik, Ondrej; Kadlecova, Jana; Vertesy, Gabor: Optimization of fatigue damage indication in ferromagnetic low carbon steel, Measurement Science and Technology, Volume: 26 Issue: 9 Article Number: 095603, 2015
S. Bilicz: Sparse grid surrogate models for electromagnetic problems with many parameters, IEEE Transaction on Magnetics, Vol. 52, No. 3. Paper 6200204, 2016
Tamás Gombor and József Pávó: Numerically Efficient Modeling of Frequency Selective Surfaces in Broad Frequency Range, IEEE Transactions on Magnetics, VOL. 51, NO. 3, 7206404, 2015
G. Vértesy, T. Uchimoto, T. Takagi, I. Tomáš: Correlation between ultrasonic velocity and magnetic adaptive testing in flake graphite cast iron, Journal of ELECTRICAL ENGINEERING, VOL. 66 pp.174-177, 2015
G Vértesy, T. Uchimoto, T. Takagi, I. Tomáš: Correlation between conductivity and magnetic hysteresis measurements in flake graphite cast iron, Electromagnetic Nondestructive Evaluation (XIX), Eds: N. Yusa et al, IOS Press, 2016, pp. 110-117, 2016
I. Tomáš, G. Vértesy: Adaptive testing for nondestructive evaluation of degraded materials, Journal of ELECTRICAL ENGINEERING, VOL 67 (2016), NO4, 273–278, 2016
T. Matsumoto, T. Uchimoto, T. Takagi, G. Vértesy: Evaluation of Chill Structure in Ductile Cast Iron by Incremental Permeability Method, International Journal of Applied Electromagnetics and Mechanics, Vol. 1, pp. 1-7, 2016
G. Vértesy, A. Gasparics, J. Pávó, Sz. Gyimóthy: Detection of low density magnetic nanoparticles by Fluxset type magnetic probe, International Journal of Applied Electromagnetics and Mechanics, 2016




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